When handling hazardous liquids in high-volume environments, containment isn’t optional — it’s essential. At Hercules Plastics, we recently completed the design, fabrication, and installation of a permanent HDPE bund system at a large industrial galvanizing plant.

The Challenge

The client needed a durable, chemical-resistant containment system to safely house a large IBC unit used in their operations. The site was exposed to washdown water, forklift traffic, and corrosive conditions — making traditional steel or concrete bunding unsuitable.

🛠 Our Solution: Custom HDPE Bund System

We fabricated a purpose-built bund from high-density polyethylene (HDPE), engineered to:

  • Contain accidental spills or leaks
  • Resist corrosion from harsh industrial chemicals
  • Stand up to mechanical impact and wear
  • Provide long-term performance without rust or cracking

The design features:

  • High side walls to contain splashes and provide visual safety boundaries
  • Grated platform for airflow and drainage separation
  • Forklift clearance cut-outs for safe positioning during install
  • Bold yellow edge highlights for visibility and OH&S compliance

✅ Key Benefits

Corrosion-Proof: Unlike steel or concrete, HDPE won’t degrade in wet or chemical environments

Council & EPA Friendly: Helps meet spill containment requirements

Custom Fit: Designed around the exact size of the IBC tank and operating clearances

Permanent, Low-Maintenance: No painting, rustproofing, or waterproofing required

Built for Industrial Environments

Installed directly on the plant floor, this unit is now in daily use — helping the client safely store and dispense industrial liquids without risking spill contamination or safety violations.

📩 Need a Custom Bund Solution?

Whether you’re storing chemicals, waste oil, or hazardous liquids, we can fabricate a bunded containment solution that fits your operation — and keeps you compliant.

👉 Talk to us today about your bunding requirements